Carbonated Soft Drink Filling Machine , Aluminum Tin Can Gas Beverage Production Line

Raw Materials

Carbonated soft drink filling machine, aluminum tin can gas beverage production line.

The product description

Our beverage production line can be widely used in carbonated soft drinks, soft drinks, energy drinks, tea drinks and so on.
The raw materials
Carbonated water makes up 94% of soft drinks. Adding carbon dioxide to the drink also serves as a mild preservative. Carbon dioxide is a soft drink with a unique gas that is inert, non-toxic, and relatively cheap and easy to liquefy.
The second ingredient is sugar, which accounts for 7-12% of soft drinks. Whether it is dry or liquid, sugar can increase the sweetness and body of the drink and enhance the taste, which is an important part of the consumer's enjoyment of soft drinks. Sugar also balances taste and acid.
The overall flavor of soft drinks depends on sweetness, acidity is a complex balance, acidity (pH). By stimulating the flow of saliva, acid increases the sharpness of the background taste and enhances the thirst experience. The most commonly used acid in soft drinks is citric acid, which has the taste of lemons. The acid also lowers the pH and keeps the drink mildly.
A very small amount of other additives can enhance the taste, taste, aroma and appearance of the drink. The spices are endless; They may be natural, natural (synthetic), or artificial (natural flavor chemistry has nothing to do with it). Emulsions added to soft drinks are designed to improve "eye attraction" as a moisturizer. Emulsions are usually incompatible liquid mixtures. They include waterborne elements such as glue, pectin, and preservatives; And oil-based liquids such as spices, colors, and reagents. Saponin can enhance the foam head of some soft drinks, such as cream soda and ginger beer.
To prevent microbial growth and prevent spoilage, add preservatives to soft drinks. Antioxidants, such as BHA and ascorbic acid, maintain color and flavor. Since the 1980s, soft-drink manufacturers have chosen natural additives to address growing public health concerns.
manufacturing
process
Clear water
The quality of water is crucial to the success of soft drinks. Impurities, such as suspended particles, organic matter and bacteria, may reduce flavor and color. They are usually removed by a series of traditional processes of coagulation, filtration and chlorination. Coagulation involves mixing gelatinous deposits or flocs (iron sulfate or aluminum sulfate) into the water. The floccus absorbs the suspended particles, making them larger and more easily trapped by the filter. In the clarification process, the alkalinity must be adjusted to add lime to the desired pH value.
Filtration, sterilization, chlorine removal water.
Pour the water into the sand filter to remove the small particles. Water passes through a sand and gravel bed to catch the fine horse.
Disinfection is necessary to destroy bacteria and organic compounds that may destroy the taste or color of water. The water is pumped into the tank and a small amount of free chlorine is added. Chlorinated water is left in the storeroom.
The tank lasts about two hours until the reaction is complete.
4. The activated carbon filter dechlorinates water removes residual organic matter, like a sand filter. The vacuum pump goes through the air into the meter and stands in the water.
Mix ingredients
5 dissolve the dissolved sugar and aromatic concentrate in accordance with their compatibility and pump it into the charging station. These ingredients are delivered to a batch tank, where carefully mixed, too much stirring can cause unnecessary aeration. The syrup can be disinfected in the tank, using ultraviolet radiation or rapid pasteurization, which involves rapid heating and cooling of the mixture. Fruit base syrup is usually pasteurized.
6 water and syrups are complex machines, known as spray equipment, which carefully regulate the flow and proportion of fluids. The container is pressurized with carbon dioxide to prevent aeration of the mixture.
Full carbonated soft drink aluminum tin can gas.

Clarifying the water

The quality of water is crucial to the success of soft drinks. Impurities, such as suspended particles, organic matter and bacteria, may reduce flavor and color. They are usually removed by a series of traditional processes of coagulation, filtration and chlorination. Coagulation involves mixing gelatinous deposits or flocs (iron sulfate or aluminum sulfate) into the water. The floccus absorbs the suspended particles, making them larger and more easily trapped by the filter. In the clarification process, the alkalinity must be adjusted to add lime to the desired pH value.
Filtration, sterilization, chlorine removal water.
Pour the water into the sand filter to remove the small particles. Water passes through a sand and gravel bed to catch the fine horse.
Disinfection is necessary to destroy bacteria and organic compounds that may destroy the taste or color of water. The water is pumped into the tank and a small amount of free chlorine is added. Chlorinated water is left in the storeroom.
The tank lasts about two hours until the reaction is complete.
4. The activated carbon filter dechlorinates water removes residual organic matter, like a sand filter. The vacuum pump goes through the air into the meter and stands in the water.
Mix ingredients
5 dissolve the dissolved sugar and aromatic concentrate in accordance with their compatibility and pump it into the charging station. These ingredients are delivered to a batch tank, where carefully mixed, too much stirring can cause unnecessary aeration. The syrup can be disinfected in the tank, using ultraviolet radiation or rapid pasteurization, which involves rapid heating and cooling of the mixture. Fruit base syrup is usually pasteurized.
6 water and syrups are complex machines, known as spray equipment, which carefully regulate the flow and proportion of fluids. The container is pressurized with carbon dioxide to prevent aeration of the mixture.

Turn-key system energy drink production line
The whole energy drink production line consists of the following systems:
1. Water treatment system
2. Preparation system
3. Mixing system
4. Sterilizer system
5. Filling and packing system
6. CIP cleaning system
7. After treatment equipments, like conveyor, package or pallet, etc.
8. There are other assistant equipments used such as steam boilers, air compressor, cold water unit, etc.
9. Installation materials for the process pipline, utility pipeline as well as electrical installation are provided.
Filling and packing types can be decided by the customer then designed accordingly.
 
Our company can design customized energy beverage process lines  according  to the customers' requirements. The production capacity  is from 1000L/h to 50000L/h according to customer's need